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Plastic Pellet Containment

A Resource by UltraTech International, Inc.

Ultra-Pellet Pan®

Capture plastic pellet spills from railroad hoppers

Loading and unloading operations are consistently identified as the highest-risk activity across the entire plastic pellet supply chain. The Ultra-Pellet Pan track pan is engineered as a permanent solution at the rail. It captures plastic resin pellets as small as 1mm in diameter while allowing rainwater to drain out, which prevents costly cleanup and regulatory fines.

Polyethylene gaskets seal the gap between the pans and the rails, so pellets can’t fall between the rails and the pans. The pans are lightweight and install with basic hand tools. No forklifts, cranes, or backhoes are required.

Please note: The Ultra-Pellet Pan is built for pellets and will not contain liquids of any kind.

Key Features

1mm pellet capture

Captures pellets 1mm in diameter or larger. Each pan has two 3-inch drains that release rainwater and keep pellets in.

Sealed system

Polyethylene gaskets keep pellets from falling between the rails and pans.

Pellet deflectors

Deflectors keep pellets from bouncing out of the pans. They are not required but are highly recommended.

Long work life

An estimated 20–30 years of service.

Low maintenance

The pans will not rust or corrode, and the UV-inhibited polyethylene resists sun damage.

Low-cost installation

The lightweight pans go in without heavy lifting equipment and need minimal tools and labor.

Slip-resistant pans and grates

All top surfaces resist slips when wet or oily.

Five-year warranty

Against material or workmanship defects.

Where to Use It

Railcar hopper loading and unloading points
Rail yards and transloading facilities
Plastics manufacturing and distribution facilities with rail service

Product Options

Part # / Model
Image
Size (in.)
Weight (lbs.)
#7560
Center Pan w/ Grates
UPC 808416101591
Center Pan w/ Grates, part #7560
53.5 x 53.5 x 6
1358.9 x 1358.9 x 152.4 mm
112
51 kg
#7562
Side Pan w/ Grates
UPC 808416101607
Side Pan w/ Grates, part #7562
53.5 x 27.5 x 6
1358.9 x 698.5 x 152.4 mm
58
26 kg
#7570
Pellet Deflector, 5-pack
UPC 808416101638
Pellet Deflector, 5-pack, part #7570
16 x 48
406 x 1219 mm
5
2.27 kg
#9584
Rebar Fasteners with Protective Caps
UPC 808416095845
Rebar Fasteners with Protective Caps, part #9584
24 x 0.5 x 0.5
609.6 x 12.7 x 12.7 mm
30
13.6 kg

Product Documentation

Frequently Asked Questions

What is the smallest pellet the pans can capture?
The drains in the Ultra-Pellet Pans are designed to capture pellets 1mm in diameter or larger.

How does rainwater exit the pellet pan?
Each pan is fitted with a number of 3-inch drains: two in each standard pan and three in each composite pan.

Can pellets clog the drain system?
No. Water will drain regardless of how many pellets are contained. However, any pellets captured by the pans should be removed as soon as possible, and not just for proper drainage.

Are the deflector shields necessary?
They are not necessary but are HIGHLY recommended. Without them, pellets are very likely to bounce out of the pans and into the surrounding environment.

Is the grating necessary?
The grating is required in the standard pans. It is recommended, but not necessary, for the composite pans.

How are the pans installed?
Installation for either pan is relatively simple and requires only basic hand tools. See the Installation Instructions above for details.

What tools are needed to install the pans?
Basic tools found in almost any workshop are all that is required. Some slightly more specialized tools may be needed for site preparation.

Can the pans be removed for cleaning or inspection once they are installed?
Yes. The Ultra-Pellet Pans are designed for long-term installation, but they can be removed if necessary.

Are the drains a requirement?
Yes. Without drains, they are not pellet pans. UltraTech’s Ultra-Track Pans are essentially the same pans without drains, so they can contain liquid leaks and spills.

Questions?

Let’s stop plastic pellet pollution together. If you have questions about any of our products, fill out the form below, and we’ll be in touch soon.